Heard of air chilled chicken but dont know what it means? Read a digestible explanation on the process and benefits or air chilling chicken. Chilling is a key part of the chicken process, and Foster Farms can help you understand what air chilling is and why it’s good for you.
Air chilling chicken means blasting cold air at the birds to quickly lower their temperature or combining cold air blasts with water misting. Both methods quickly lower the temperature of poultry to prevent the growth of bacterial pathogens, while providing high quality chicken product.
See our Foster Farms Simply Raised chicken products and Foster Farms organic chicken products to find the perfect air chilled chicken products for your needs.
The temperature of the meat must be quickly lowered to prevent the growth of bacterial pathogens. These pathogens can cause food-borne illness when consumed, making the chilling process vital in the production process.
Read more here for more resources on air chilling, where to buy, and much more see.
The term “air chilled chicken” refers to chicken that has been chilled with cold air instead of water. This new way of processing chicken makes chicken that tastes better, feels better, and is safer to eat than chicken that is normally chilled. This article tells you everything you need to know about why air-chilled chicken is becoming more popular and what benefits it has.
How Air Chilling Chicken Works
After slaughter, chicken carcasses must be quickly chilled to 40°F or below to ensure food safety and prevent spoilage. The traditional chilling method submerges the birds in large tanks of cold water or ice. Air chilling uses a different approach:
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After defeathering, the chicken carcasses are suspended individually on an overhead conveyor system
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The birds are moved by a conveyor belt through a series of cold rooms where cold air flows around each body.
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The temperature of the air is carefully controlled, and over the course of one to four hours, the chicken’s body temperature slowly drops.
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The extended chilling time ensures even cooling without absorbing any water.
Why Air Chilled Chicken Tastes Better
The key difference impacting flavor is that air chilled chicken absorbs little to no water during processing. Studies show water chilled chicken can absorb up to 12% of its body weight in water
This excess moisture dilutes the natural juices and flavors of the meat. Air chilled chicken retains all its natural moisture and flavor compounds, resulting in a richer, more concentrated taste.
The skin on air chilled chicken also dries out more, making it incredibly crispy when roasted or fried. Chefs and food experts praise its texture and pure chicken flavor.
Air Chilling Improves Food Safety
Proper air chilling systems can match or exceed the antimicrobial effects of water chilling. The controlled environment prevents cross-contamination from shared water.
Air chilled chicken’s drier skin surface also inhibits bacteria growth during refrigerated storage. Some research indicates lower Salmonella prevalence compared to water chilled poultry.
Identifying Air Chilled Chicken
Check for the terms “Air Chilled” or “Air Chilled Process” on the packaging. Companies using air chilling will advertise it prominently. You can also ask butchers and grocers if it’s not clear.
Popular air chilled chicken brands include Bell & Evans, Draper Valley, and Maple Leaf Prime. Perdue, Tyson, and other large companies offer air chilled lines.
Air Chilling FAQs
Is air chilled chicken more expensive?
Yes, air chilled chicken costs 20-50% more than conventional chicken. The specialized equipment and slower process reduce yields. But many feel the premium quality and flavor justify the price.
Does air chilled chicken cook differently?
Yes, it cooks faster with less steaming. The lower moisture content browns and crisps more readily. Monitor closely to avoid overcooking and drying out.
Is air chilled chicken healthier?
Nutritionally, air chilled and water chilled chicken are very similar. But the lower sodium and more concentrated nutrients per serving provide some advantages for certain diets.
Where can I buy air chilled chicken?
Check out high-end grocery stores like Whole Foods or local butchers that focus on humane and sustainable sourcing. Online retailers offer nationwide delivery of premium air chilled chicken.
Does air chilling extend shelf life?
The drier surface resists bacteria growth, so properly handled air chilled chicken keeps 1-2 days longer than conventional chicken. Always verify the use-by date.
Do all organic chickens get air chilled?
No, air chilling is not required for organic certification, though some producers use it. Check labels to confirm the chilling method.
Is air chilling more eco-friendly?
It uses significantly less water than water chilling. But energy demands for air chilling are higher. Overall impact depends on the specific processing systems.
What’s the best way to cook air chilled chicken?
Roasting and grilling are perfect for showcasing its crispy skin and full flavor. Frying, sautéing, and baking also work well. Adjust cook times to prevent drying out.
The Bottom Line
For quality-conscious cooks, the advantages of air chilled chicken make it a worthwhile splurge. The concentrated flavor and texture simply can’t be matched by traditionally processed chicken. Seek out trusted air chilled brands and cooking methods that highlight the crisp skin and juicy meat. Once you taste the difference, you may never go back to water chilled chicken again.
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